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Your OTR Equipment Guide: Practical Tips for Top Performance
Fri, 25 Apr 2025 | PRODUCTS
Off-the-road (OTR) equipment plays a vital role in the functioning of industries like mining, construction, and agriculture. These powerful machines are expected to operate under extreme conditions, handle heavy loads, and deliver consistent performance. But to keep them running efficiently, it’s not just about having the right machine—it’s about maintaining every part of it, especially the tyres.
In this guide, we’ll share practical, field-tested tips to ensure your OTR equipment delivers peak performance, reduces downtime, and helps you save on costs in the long run.
1. Choose the Right Tyre for the Job
Tyres are often overlooked, but they’re the foundation of your machine’s performance. Selecting the right OTR tyre depends on multiple factors:
- Application
Different tyres are suited for mining, port handling, construction, or agriculture. A skid steer tyre like CEAT Specialty’s GM LOADER HD, for example, is ideal for industrial applications requiring high stability.
- Surface Type
Whether you're operating on hard, rocky surfaces or soft, muddy terrains, the tyre tread pattern must match the ground condition.
- Load and Speed Requirements
Always consider the load index and speed rating. Overloading tyres is a common cause of early failure.
📌 Pro Tip: Use a tyre selector tool or consult your tyre partner for application-specific advice.
2. Maintain the Right Tyre Pressure
Incorrect tyre pressure can lead to faster wear, increased fuel consumption, and even dangerous blowouts.
Under-inflation causes excessive sidewall flexing, leading to heat buildup and structural damage.
Over-inflation reduces contact area, increasing wear in the centre and reducing traction.
🔧 Action Step: Implement a regular inflation check schedule—preferably daily or before every shift.
3. Keep an Eye on Tread Depth and Wear Patterns
Uneven wear can signal issues like alignment problems, improper load distribution, or even operator habits.
- Spot the Signs: Cupping, feathering, or side wear can indicate suspension or steering issues.
- Rotate Tyres (where applicable): This promotes even wear and extends tyre life.
📊 Record & Review: Maintain a logbook of tyre inspections to catch trends early.
4. Operator Training Makes a Difference
An experienced operator understands the equipment's limits and handles it with precision. But improper handling—like sharp cornering, abrupt stops, or over-speeding—can reduce tyre life significantly.
👷♂️ Training Tips:
- Encourage smooth starts and stops.
- Minimise high-speed turns.
- Avoid overloading or carrying uneven loads.
5. Use Preventive Maintenance Routines
Preventive maintenance is more cost-effective than reactive maintenance. Regularly inspect:
- Tyres for cuts, cracks, and embedded debris.
- Rims for corrosion or damage.
- Valves for leaks and dust caps for protection.
💡 Bonus Tip: Use tyre pressure monitoring systems (TPMS) for real-time alerts.
6. Store Equipment Properly During Downtime
If equipment is going to be idle for a while, don’t leave it under load. This can lead to flat-spotting and casing damage.
Elevate machines or remove the load if possible.
Cover tyres from direct sunlight and weather.
Reinflate periodically to recommended pressure.
7. Partner with a Trusted Tyre Brand
When performance, uptime, and safety matter, investing in a reliable tyre partner is crucial. At CEAT Specialty, we provide innovative OTR tyre solutions built for durability, traction, and reduced downtime—backed by on-ground support and expert consultation.
Final Thoughts
Maximising your OTR equipment’s performance isn’t rocket science—it’s about applying the basics consistently. The right tyre choice, regular maintenance, trained operators, and smart storage can dramatically improve productivity and reduce costs.
And when in doubt, talk to a tyre expert. Whether you’re managing a quarry site or a fleet of loaders, every percentage improvement in efficiency can lead to major savings.
Drive Your Business with Confidence. Choose CEAT Specialty.